Kusarudza pakati pemhuri dzine madhiraivha maviri ndiko kunomisa vatengi vazhinji, nekuti mapoka ese ari maviri anoburitsa nhamba dzinogutsa. Gwaro iri rinotsanangura nzira dzese dzekusarudza: kuti sei CNC bending muchina zvinoumba simbi, kuti mhando dzedhiraivha dzinochinja sei pachitoro, kuti ungaisa sei saizi yetani nemasaizi mubhuku rako reodha chaiyo, uye kuti muridzi wemota anovanda kupi. Pakupedzisira, kirasi yemuchina wakakodzera webasa rako inofanira kunge iri pachena pane kukakavadzana.
Mashandiro anoita CNC Press Brake
Brake rega rega rinogadzira simbi nenzira imwecheteyo. Ram rinodhonza punch yepamusoro ichidzika pasi mudiye yepasi, uye sheet inopetwa yakatenderedza muromo wepunch nekona yakarongwa. Chinodzora chinobatanidza kudzika kweram, nzvimbo yegeji yekumashure, uye kutevedzana kwekukombama kuitira kuti flange yega yega iwire painoda kudhirowa.
Kuti punch inopinda sei mudiyi kunosarudza nzira yekuumba. Kukombama kwemhepo kunomisa punch kusvika pasi pediyi, uchishandisa toni shoma uye kubvumira chishandiso chimwe chete kugadzira makona akawanda, zvichideredza nguva yekudzokera shure. Kukanda pasi kunodzvanya pepa racho zvizere mudiyi kuti angle idzorerwe zvakasimba. Kukanda pasi kunowedzera, kuchikanda muromo wepunch muchinhu chacho pasi petoni yakawanda kuti kona ivharwe zvachose. Mazhinji emazuva ano anokanda pasi pemhepo uye anochengetedza pasi pezvikamu zvinoda kushivirira.
Chikamu chekumashure ndicho chinoshorwa nevatengi. Chinoisa pepa racho usati warova, saka nhamba yaro inosarudza kuti chikamu chaungagadzira chakaoma sei usingachigadzirise nemaoko. Chikamu che X chinofambisa minwe yegeji mberi nekumashure, R axis inoisimudza kuti ive nezvikamu zvakapinza, uye Z axes inoisundira padivi kuti ive ne offset bends.
Vashandisi vanowanzo ronga mubvunzo uyu nenzira inoshanda: muchina uyu unogona here kubata hafu yedhigirii pa 2 mm stainless all shift, kana kuti 4-bend enclosure inotora ma strokes mangani chaizvo? Mibvunzo miviri iyoyo, kuenderana uye kuverengwa kwema cycles, inoparadzanisa makirasi emuchina nekukurumidza kupfuura chero spec sheet. Mugadziri anocheka maburi pa CNC plasma cutter yekutarisa pre-bend zvichadawo kuti divi rakakotama rienderane nedivi rekucheka, izvo zvinoita kuti stroke rate ive mubvunzo wekugadzirwa kwete chinhu chinonyaradza.
Hydraulic vs Servo Electric: Sarudzo Yekutanga
Sisitimu yekufambisa ndiyo nzira huru pakusarudza kutenga. Michina ye hydraulic inofambisa ram nemafuta kubva papombi inoramba ichishanda. Michina yemagetsi yeServo inobatanidza mota ne screws kana mabhandi uye inofambisa ram ne direct positional control.
Misiyano inoyerwa yakakura zvakakwana kuti ichinje hupfumi hwechitoro:
• Servo electric drives inoshandisa simba shoma ne50 kusvika 70 muzana pane hydraulic equivalents nekuti mota dzinodhonza magetsi chete kana ram ichifamba.
• Kurongeka kwenzvimbo kunosvika 0.001 mm pamichina yemagetsi inofambiswa zvakananga, zvichienzaniswa ne0.01 mm yemakondohwe emvura akajairika.
• Nguva dzekutenderera dzinomhanya kusvika pa30 muzana nekukurumidza pamadhiraivha emagetsi nekuti servo inopindura ipapo ipapo, pasina kumanikidzwa kwemvura usati warova.
• Michina yemagetsi yehydraulic ichiri ine simba guru, ichipfuura matani chiuru apo magadzirirwo emagetsi aripo anodarika matani mazana matatu.
Zvidzidzo zvemumunda zvinowedzera yambiro inofanirwa kurangarirwa: chikamu chikuru chemari yemagetsi inoshambadzirwa chinoitika panguva isina basa, apo pombi ye hydraulic inoramba ichitenderera oiri uku mushandi achibata zvikamu. Kana muchina wako uchipedza nguva yakawanda uchibatidza mutoro, mukaha unodzikira. Yera simba pachikamu chimwe nechimwe chebasa rako pane kushandisa chikamu chebrochure.
| Factor | Hydraulic CNC Press Brake | Servo Electric Press Brake | Chiyero |
|---|---|---|---|
| Kunyoresa kururamisa | Kugona kudzokorora ram kunenge 0.01 kusvika 0.02 mm | Kudzika kusvika 0.001 kusvika 0.003 mm nemabhara screw drives | Kugona kudzokorora Ram mu mm; simbisa pakona yekuyedza, kwete bhurocha |
| Simba rinoshandiswa | Pombi inomhanya nguva dzose, ichidhonza simba kunyangwe isina kushanda | Mota dzinoshandisa simba chete panguva yekurohwa; kushandiswa kwakaderera ne50 kusvika 70 muzana | kWh pachikamu chimwe nechimwe chinomiririra panguva yese yekushanda, nguva yekusashanda inosanganisirwa |
| Denga rematani | Zvikero zvinopfuura matani 1000 zveplate inorema | Denga rinoshanda rinosvika matani mazana matatu mumagadzirirwo azvino | Matani anodiwa kubva pakukora, simba rekudhonza, uye kuvhurika kwedivha |
| Kumhanya kwebhasikoro | Mvura inofanira kumanikidzwa usati warova kamwe chete | Mhinduro yeservo ipapo ipapo, inosvika makumi matatu muzana kumhanya kwemasekondi | Zvikamu paawa imwe chete pamusanganiswa wako chaiwo wezvikamu |
| Mutoro wekugadzirisa | Oiri, mafirita, zvisimbiso, mavharuvhu, uye sevhisi yekutonhodza panguva yakatarwa | Hapana hydraulic circuit; chete ndiyo inoongorora mafuta nekutyaira | Maawa ekugadzirisa egore negore uye mari yekushandisa pamuchina wega wega |
| Best fit | Ndiro gobvu, ine matani akawanda, yakagadzirwa zvakasanganiswa zvinorema | Shizha rakatetepa, mavharo akanyatsogadzirwa, basa rinodzokororwa zvakanyanya | Mugove wemabasa ari pamusoro neasingasviki 6 mm mubhuku rako reodha |
Dhiraivha yeHybrid Servo Hydraulic inopatsanura musiyano wezvitoro zvinoda toni uye kushanda zvakanaka pamwe chete, kazhinji inoderedza kushandiswa kwesimba ne30 kusvika ku50 muzana kana tichienzanisa nehydraulic inomhanyisa zvakatarwa ukuwo kuchengetedza madhiraivha emagetsi ane simba guru asingakwanise kuenzana.
Hurefu hweTonnage, Kureba kweMubhedha, uye Kuwanda kweAxis
Kuyera muchina zvichienderana nezvinhu
Kurema kwetani kunodiwa kunobva pazvinhu zvitatu zvinopinzwa: ukobvu hwepepa, simba rekudhonza, uye upamhi hwekuvhura kwedhishi. Kukombamisa simbi diki ye3 mm pamubhedha we3 metres muchina wakasiyana zvikuru nekugadzira plate ye12 mm, kunyangwe zvese zvichinzi mabhureki ekudzvanya. Stainless inoda hafu yetani yesimbi diki pakukora kwakaenzana, nepo aruminiyamu ichiumbwa nesimba diki asi inodzokera shure, maitiro anozivikanwa nemunhu wese ari kumhanya. basa rekugadzira aruminiyamu pane mamwe marudzi emichina.
Tenga tani yechinhu chakakora chaunogara uchigadzira, wobva wawedzera muganhu we20 muzana kuitira kuti muchina usashande pamuganhu wawo. CNC press brake Kugara pahurefu hwepamusoro kunosakara nekukurumidza uye kunochengetedza kona zvakanyanya.
Springback ndiyo imwe hafu yehukuru. Simbi yega yega inodzoka zvakanaka mushure mekusimudzwa kwechibhakera, ichivhura kukotama nedhigirii kana kupfuura zvichienderana nealloy uye ukobvu. Vanodzora vanobhadhara nekukotama zvakanyanya huwandu hwakaverengerwa, asi kuverenga kunoshanda chete kana muchina uchiziva chinhu chacho nemazvo. Mashopu anoisa zvinhu zvinoenderana, zvakabvumidzwa mubhureki anoona angle yakasimba yekudzokororwa kupfuura mashopu anokotama mixed-source sheet, zvisinei nekuti muchina wacho unodhura zvakadii. Tarisa kugadzikana kwezvinhu zvako zvichienderana negiredhi rekunyatsokotama raunobhadhara.
Zvinokutengerai nhamba ye axis
Mazita eAxis anotsanangura mafambiro anoitwa necontroller otomatiki. Y1 naY2 vanodzora magumo maviri egondohwe vari vega, vachiramba vakamira pasi pemitoro iri kunze kwepakati. X inoisa kudzika kwegeji yekumashure, R inosimudza minwe yegeji, uye Z axes dzinovafambisa pamubhedha. Muchina we4-axis unobata kugadzirwa kwakajairika; 6 kana 8 axes dzinobhadhara chete kana chikamu chegeometry chichimanikidza gauge repositioning.
Mashopu anoshandisa magadzirirwo ezvivakwa nemapepa anowanzo batanidza mabhureki ekudhinda nemamwe michina yesimbi yeCNC yekugadzira saka kucheka, kukotama, uye kugadzira zvinogara zviripo. Bhokisi rekudzvanya rinowana nguva yekukurumidza kana nzvimbo dzisina chinhu dzasvika dzakarurama, ndosaka hurukuro dzekukombama dzichiwanzodzokera patafura yekucheka.
Vatongi, Maturusi, uye Mutengo weKuva Muridzi
Chinodzora ndicho chinongedzo chose chemushandisi nemuchina. Vanodzora vemazuva ano veCNC vanotevedzera kutevedzana kwekukombama nemifananidzo, vanorovana vasati vaitika, uye vanobvuma mapurogiramu akanyorwa pasina internet kuitira kuti muchina urambe uchikotama uku basa rinotevera richirongwa. Pakuenzanisa michina, isa mushandisi pamberi pemutongi wega wega kweawa imwe chete; musiyano wenguva yekugadzirisa pakati pema interfaces unowanzo kuve mukuru pane musiyano wekumhanya kweram.
Kugadzira maturusi kunofanirwa nebhajeti rayo. Kugadzira maturusi nenzira chaiyo kunodhura zvakanyanya pakutanga asi kunodzikisa nguva yekuchinja kubva pamaminitsi makumi matatu kusvika pamaminitsi. Mukati megore rekushandisa maturusi mapfupi akasiyana-siyana, nguva yekuchinja inokanganisa simba rakawanda kupfuura chero chinhu chipi zvacho chemuchina.
Kuisa korona ndicho chinhu chakanyarara chinoparadzanisa michina ine mibhedha mirefu. Kana yakaremerwa, gondohwe rinotsaukira zvishoma pakati paro, izvo zvinosiya pakati pekona refu risina kuumbwa zvakanaka kana pasina chakagadzirisa. Masisitimu ekuisa korona emakanika kana ehydraulic anokombamisa mubhedha kuti adzimise kutsaukira, uye kuisa korona kunodzorwa neCNC kunogadzirisa otomatiki kugadzirisa pabasa rega rega. Pamibhedha ine mamita matatu zvichikwira, bvunza kuti kuisa korona kunobatwa sei usati wabvunza chimwe chinhu nezvekururama, nekuti gondohwe risina kugadziriswa rinoita kuti nhamba dzese dzekururama dzisakoshe pakureba kwekona kwakazara.
Mutengo wekuva muridzi weimba unopfuura invoice:
• Ma hydraulic circuits anoshandisa mafuta, ma filters, ma seal, uye cooler service gore rega rega; ma electric drives anotsiva runyoro irworwo ne periodic lubrication.
• Musiyano wekudhonza simba kwemakilowatts akawanda paawa imwe chete mumashifiti nemakore.
• Kudzidziswa kwemushandisi pakushandisa controller uye pa bend allowance basics kunodzivirira tsvina inobvisa miganhu chinyararire.
Kubata zvinhu kumativi ese ebhureki kunokoshawo. Mashopu anokombama zvikamu zvesimbi pakushandiswa kwechimiro uye pepa Kazhinji vanoona kuti simba rekushandisa resero rinokombama rinoonekwa nekukasika kwaro, ndosaka vazhinji vachibatanidza mabhureki ne muchina wekucheka fiber laser uchidyisa mutsetse wekukotama pane kugadzirisa zvinhu zviviri zvakatengwa zvakasiyana.
Zvikanganiso Zvakajairika Pakutenga CNC Press Brake
• Kutenga zvakarurama izvo zvinhu zvisingakwanise kushandisa: gondohwe rakakodzera kusvika 0.01 mm harigone kuchengetedza pepa rine ukobvu hwakasiyana ne 0.1 mm.
• Kuyera tani zvichienderana nebasa renguva dzose panzvimbo peinorema zvikuru inodzokororwa.
• Kusateerera nhamba ye axis yekumashure, wobva wabhadhara nemaoko pakuisa panzvimbo imwe neimwe yakaoma.
• Kushandisa mapurojekita esimba pachinzvimbo chekuyera kWh pachikamu chimwe nechimwe padanho rebasa chairo.
• Kusiya maturusi uye masisitimu ekuchinja nekukurumidza asina mari yakakwana kusvika muchina wasvika.
Rondedzero Yezvisarudzo Usati Wazvipira
• Nyora zvikamu zvishanu zvinonyanya kuzivikanwa nehukuru, ukobvu, zvinhu, uye kushivirira, uye saizi yetani kubva pane zvakanyanya kuoma.
• Sarudza dhiraivha nedhiraivha: servo electric yepepa rakatetepa uye chaiyo, hydraulic yeplate yakakora, hybrid kana uchida zvese.
• Simbisa kuti ma axes ekumashure anofukidza chikamu chako chakaoma zvikuru chinodzokororwa pasina kuchiisa panzvimbo yacho nemaoko.
• Edza kukotamisa zvinhu zvako woyera kuti zvinodzokororwa sei pakurova gumi.
• Kutenga maturusi, kudzidziswa, uye kuiswa kwemuchina nebhajeti pamwe chete nemutengo wemuchina, kwete mushure mawo.
Vaka Sero Rako Rekugadzira Simbi Rakakwana
Brake rekudzvanya rinoshanda zvakanaka padivi pemichina inoripa. Ongorora zvese zvirimo Mabhureki eCNC Press uye MaTube Benders uye uwane mutengo wemahara unoenderana nerunyorwa rwezvinhu zvako uye huwandu hwezuva nezuva.
